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Data centers must guarantee uninterrupted service and control costs when upgrading capabilities for higher bandwidth and increased storage capacity. Major Internet companies including Google and Amazon have been architecting and designing their own data center equipment.
They develop custom networking and software solutions that are specific to their needs. Other companies including Netflix and Shutterfly use a different approach, employing semicustom storage hardware.
These changes include working with new companies in untraditional ways to meet the complex management and logistics of upgrading their large-scale rack-based systems.
Hyperscale does not necessarily mean very large data centers, but the architecture that enables rapid scaling or expansion without changing the hardware components and basic infrastructure of the network.
Expanding an existing data center infrastructure is a different challenge compared with architecting and building a center from the ground up. The advantage is the ability to scale, in real time, without changing storage or storage-server elements. Using this approach, expanding the bandwidth or storage capacity of an existing infrastructure is driven more by operational, supply-chain, test-engineering and logistics challenges than by design or architectural decisions.
The additional hardware was not new or a custom design. The expansion would be based on existing hardware, with software images developed Case study shutterfly the company that owned and operated the data center. That company chose a partner that was more traditionally known as an electronics contract manufacturer.
This contract manufacturer, Sanmina, had developed considerable experience with storage and storage-server integration and system design. The company needed to add several hundred new data-center racks each quarter.
The project required precise and effective planning along with a flawless execution—every quarter. This program was executed in four major steps: Develop a modular and highly scalable test system Implement an efficient manufacturing process Create a custom supply-chain-management process Design a flexible logistics system Modular and Highly Scalable Test System Developing a modular and highly scalable test system in a facility where a large number of racks can be tested in parallel was essential.
This effort was possible because the contract manufacturer had a large production facility with extensive test expertise.
Custom software image generation and Nagios management software was used to automate the process. Furthermore, consistent communication with the data center company provided testing status in real time, enhancing product deployment.
The result was faster project startup and higher confidence in the test and burn-in process. An efficient power and air-conditioning system was designed to accommodate the peak demands of 72 racks powered at the same time.
This approach enabled the parallel testing of all racks, reducing overall system test time. A process for the configuration and placement of each rack in the system was developed.
It specified their exact placement in the data center and enabled an efficient and timely installation. Furthermore, suppliers were on site during manufacture and test at the integration facility to enable immediate replacement of failing components.
Custom Supply-Chain-Management Process To manage the short time frame for assembly, test and delivery, a custom supply-chain solution was implemented. It included flexible tools to manage the program across three different time zones.
Detailed tracking of component delivery was implemented to ensure on time arrival. Daily supply-chain status updates were monitored to identify potential delivery issues.
An effective process of forecasting replacement parts enabled them to be purchased at the same time as components for new builds. This approach accommodated very short server-component life cycles, eliminated the risk of parts becoming obsolete and minimized potential excess material exposure for the data center company.
Flexible Logistics System A logistics system was designed specifically for this data center customer. It included the capability of transporting racked systems through different climate extremes at various times of the year.
A careful selection of freight providers was made to ensure air-ride suspension and climate control. Doing so was essential to eliminating the risk of failure owing to extremes of temperature and humidity. A detailed labeling system for each crate was put in place.
This process helped designate specific racks for delivery within a four-hour window onto the data center floor. Reusable packaging was designed and tested for the racks to provide robust protection.DealBook Briefing: Does Facebook Have Room for More Than One Founder? The social network pays big bucks for start-ups.
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